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Ensuring your maintenance systems meet Regulatory Standards and Guidelines
FMEA / FMECA (Failure Modes Effects Criticality Analysis)
A proactive structurally engineered quality evaluation tool used to identify, analyse and address areas of potential failure cause and effect of equipment before they occur.
NICAS Maintenance Strategies Review Flowchart
Failure Modes & Failure Effects
On budget and on time.
NICAS Sample Mtce Dev Graphic
Sample Project Planning
Shutdown Reporting Flowchart
RCM (Reliability Centred Maintenance)
Planning strategies to optimise the ratio between maintenance cost and cost to failure
Evaluate if your current planned maintenance is appropriate and determine optimum maintenance intervals
Increase your plant productivity.
Reliability Centred Management
Development and implementation of maintenance strategies to ensure your plant is maintained to the highest level (Best-practice).
Maintenance Failure Patterns
Criticality Analysis & Asset Risk Categorisation
Identification and hierarchical rating of failure consequences, used to rate equipment for maintenance and spare parts prioritisation.
Identification of equipment for potential engineering improvement.
NICAS Risk Analysis Graphic
NICAS Criticality Flowchart
Sample Criticality Matrix
Sample Criticality Worksheet
Asset Register/Equipment Register/Functional Location Structure
Set up formal structured plant registers for upload into your CMMS.
Sample Funloc Desc SAP
RCA (Root Cause Analysis)
A systematic and diagnostic approach to identify the root cause of asset failures.
Implement results and modify existing maintenance strategies to prevent repetitive failures.
Root Cause Analysis Cartoon
Maintenance Auditing/Gap Analysis
Auditing of existing maintenance programmes to ensure strategic and comprehensive best-practice maintenance.
NICAS Gap Analysis Graphic
GAP Analysis Flowchart
Work Pack Development
Assists in improving safety record
Assist maintainers in preparation and execution of specific tasks
Assists in identifying risks
Assists in reducing risks
Aids quality control.
Sample Work Pack
Lubrication Schedule Development
Development of site lubrication schedules (incl. oil, grease & coolant) for effective management of lubricant requirements
Sample Lubrication Schedule
Operational analysis and workflow design review
Identify opportunities to optimise efficiency and ensure goals can be met.
Life Cycle Costing
Assess total costs generated by equipment or a system throughout the projected equipment life
Used as an option comparison to ensure best use at lowest cost
Looks at physical asset, extent of operating environment, cost of operating the equipment, parts and labour costing.
NICAS Life Cycle Costing
Strategic management benchmarking audits against industry leaders and similar businesses
Identify potential areas for improvement in methods, practices and processes to achieve maximised quality, time and cost
NICAS Benchmarking Graphic
Review and edit of training manuals, OEM manuals, standard operating procedures
Sample Work Procedure
Cataloguing Spare Parts & Creation of APL’s /BOM’s
Cataloguing of spare part registers, associated parts lists and bill of materials for efficient spares management
Sample Spares BOM Listing
NICAS Spares Graphic
Project management personnel available for short term and major long term projects
Tilos7 Linear Project Planning
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